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Model 630 - Probe Booster:
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Below are the features and description of our Model 630 ProbeBooster. To download the various PDFs, right-click the download link and select "Save Target As".
 
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Model 630 ProbeBooster - Overview

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Boosts the five wire optic probe signal to help ensure rack loading despite marginal probes, wiring, or connectors.
Model 630 ProbeBooster - Features

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Boosts the five wire optic probe signal to help ensure rack loading despite marginal probes, wiring, or connectors.

The output pulse voltage exceeds the supply voltage, ensuring loading at weak racks.
Eliminates no-loads due to weak signals from fogged or iced probes.
Installs between the last probe and the rack socket.

When installed after the last probe on a pup, it prevents probe damage due to swapping the sensor plug and the lighting plug.

Increases the maximum number of probes the loading rack will operate.
Compatible with Load Anywhere™ and Intelli-Check™ outputs.
Compatible with all testers.
Easy installation - wires up like a probe.
Small size allows installation into a socket enclosure.
Cast enclosure available for convenient mounting of the Booster and the socket.
Operation from -45 to +70 oC ambient temperature.
Two year unconditional parts warranty.
Low Price.
Model 630 ProbeBooster - Description

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The ProbeBooster is a device which functions similar to a dry five wire optic probe, but it has a much more powerful output. It is wired as the last probe in the system, so that its output drives the loading rack.

The problems encountered in probe systems will be either a failed or marginal probe, socket, or wiring. If a component of the system has failed, the ProbeBooster will not help since there is no signal to work with. This is also necessary to maintain the safety of the system. However, in many cases the problem is due to a marginal component such as a weak probe. In these cases, the ProbeBooster will allow continued loading despite the fault.

A fault which gives a marginal output (as indicated by a yellow POOR return on the tester) can be caused by either a weak probe or a probe or wiring fault which draws too much power. If the problem is a weak probe, then the ProbeBooster works by amplifying the weak pulse up to a level which the rack will accept. If the problem is due to too much power drain causing insufficient supply voltage on the red wire to allow even a good probe to produce a good pulse,. the ProbeBooster works by boosting the supply voltage internally and using that boost voltage to generate a good pulse. The ProbeBooster charges itself when the pulse is off to conserve the supply voltage, and will work with a supply voltage as little as 8 volts, less than half the nominal 20 volt supply.

The ProbeBooster is fully protected against voltages applied to any of its inputs or outputs. Plugging the 12 volt lighting plug into the sensor plug will not damage the ProbeBooster or any upstream probes.

The ProbeBooster is fully protected against the environment; it is potted to prevent moisture damage and will work over the full outside temperature range. It is small enough to mount inside most socket enclosures.

The diagram above shows an example of a 3 probe wiring diagram for the ProbeBooster. Note that if the trailer is a B-train and the probes are wired so that the pup has the first probes, then two ProbeBoosters should be used; one after the last pup probe to protect against plug swapping, and one after the last lead probe to drive the rack.


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