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Model 815U - SpillStop Ultra Overfill Prevention System:
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Below are the features and description of our Model 815U SpillStop Ultra - Overfill Prevention System. To download the various PDFs, right-click the download link and select "Save Target As".
 
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Model 815U SpillStop Ultra - Overview

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Single compartment version of the Model 815 SpillStop in an inside/outside mountable housing.
Model 815U SpillStop Ultra - Features

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Optional instrument for the Garnet SeeLeveL family of truck gauges.
Provides automated control of PTO driven pumps for spill prevention during loading.
Uses SeeLeveL alarm points to provide a warning horn and an engine or hydraulic pump shutdown.
Bypass feature silences the warning horn and allows engine restart.
The bypass is automatically cancelled during off loading to remove the human factor (the operator is not required to re-arm the system to maintain spill protection).
Manual re-arm (to cancel the bypass) maintains spill protection for partial loads.
Panel indicators display the load status.
The controller can be mounted inside or outside the cab.
Designed for both body trucks and tractor trailer units.
The tractor-trailer interconnect plug is monitored to detect plug swapping, faults, and disconnection.
The wiring from the controller to the gauge is monitored for open and short circuits.
Operation from -40 to +60 oF (-40 to +140 oF) ambient temperature.
Easy installation and servicing.
One year limited warranty.
Model 815U SpillStop Ultra - Description

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The SpillStop consists of two main components: the controller on the truck, and the gauge module inside the SeeLeveL truck gauge. The optional plug module inside the 7 pin socket housing is for tractor trailer applications.
The gauge module installs inside the Model 810PS SeeLeveL gauge display, and converts the alarm signals from alarms 1, 2, and 3 in the gauge to a pulse signal which is sent along a single wire to the controller. The Model 808PA SeeLeveL Special gauge display has the gauge module built in.
The plug module monitors the signal between the gauge module and the controller and turns on the SpillStop indicator only if the 7 pin plug is connected and the signal is getting from the gauge to the controller. The module is only needed for tractor-trailers combinations where the signal must go through a plug and socket, it is not necessary for body trucks.
The controller monitors and displays the alarm status of the gauge, activates a horn if the fluid level in the truck tank is at the full point, and shuts off the vehicle engine, pump engine, or hydraulic pump if a spill is imminent.
The operation of the SpillStop during the loading operation is as follows: When the tank is empty, the green EMPTY RE-ARM indicator is on, the horn is off, and the engine or pump is allowed to run. As the fluid level rises, the EMPTY indicator goes out. When the horn alarm point is reached, the yellow HORN ALARM indicator comes on and the horn is activated with a 0.5 second on, 0.5 second off cycle. Depressing the horn alarm BYPASS at this point will silence the horn. If the fluid level continues to rise and reaches the shut down point, the red SHUT DOWN indicator will come on and the engine or hydraulic pump will be shut off. 

Depressing the shut down BYPASS at this point will allow the engine or pump to be restarted. When a BYPASS switch is depressed, the alarm indicator stays on and the red BYPASS indicator comes on. As the tank is unloaded the alarm indicators will go out when the fluid level drops below the alarm points, and the bypasses will be cancelled (the system is re-armed) when the EMPTY RE-ARM indicator comes back on. There is no need for the operator to re-arm the system, removing the possible operator error of forgetting to re-arm. If the tank is not filled to the alarm point, the system can still be bypassed to prevent sloshing from sounding the horn or shutting down the engine during driving. If the tank is to be filled from more than one location, the alarms can be bypassed for the drive between loading sites, and the system manually re-armed by pressing both BYPASS switches simultaneously to re-establish spill protection for the second load.
Some of the other safety features of the system are as follows: When the tank is empty, the bypasses will not work, preventing accidental bypassing prior to loading. Delays are incorporated into the system to prevent noise spikes or momentary bad connections from disrupting operation. A short circuit in the wiring to the gauge, or plugging the SpillStop plug into the trailer lighting socket, lights the red SHORT CIRCUIT indicator and shuts down the engine or pump. An open circuit in the wiring to the gauge, or a disconnection of the plug to the trailer, lights the red UNPLUGGED indicator, sounds the horn, and shuts down the engine or pump. 

These alarms can be bypassed to allow operating the tractor without the trailer connected. The pulse signal between the gauge and the controller cannot be corrupted by poor wiring connections or moisture in the wiring; if the signal is too badly degraded it defaults directly to an open or short circuit condition. A failure of the SeeLeveL gauge defaults to the shutdown alarm condition. The gauge and plug modules cannot be damaged by short circuits or by plugging the trailer light plug into the SpillStop socket. The controller will operate at truck voltages from 8 to 16 volts.
Installation is straight forward, as indicated by the drawing. The only wiring required is a single wire from the socket to the gauge, a standard 7 wire cable from the tractor to the trailer, 12 volts to the controller, and controller connections to the electric horn and engine/pump shutoff. The system draws less than 1/8 amp so it can operate from any convenient circuit.
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